Monday, 23 December 2013

Safety Manual For Overhead Crane Operator Certification

By Harriett Crosby


Performing crane operation is very important and comes with great responsibilities. To acquire an Overhead Crane Operator Certification there are several rules to be obeyed and responsibilities to be accepted. These rules are just an overview of what is required of an operator for safety issues. However one should be aware that every hoisting machine has slightly different operations manual that must be adhered to as per the manufacturer.

One must at least pass the requirements physically so as to be allowed to train in this operation. A good vision is required similar to that for acquiring a driving license. The ability to use effectively all four limbs is another factor. The person should be tall enough to see what is going on in the operations area comfortably. Good coordination between eyes, limbs and being devoid of any convulsive disorder is a requirement for this job. One must be able to understand basic signals like hands and warnings.

Adequate training and testing is required before a person operates a crane. Once the person passes the tests they must proficiently prove the ability to run the hoisting machine safely in all conditions. Only after this will the permit be issued and should be carried at all times.

The trainees undergo a vast array of training including understanding the capacities of cranes and load attachments. The operating purpose of every control has to be learnt and their limit of operation understood well. The individual must know how to perform daily checks on this hoisting machine before starting work. He should well understand the sequences of hydraulic, pneumatic and electrical start-up. The start up and shutdown procedures must be properly understood including emergency shutdown procedures. The signals for hand, radio and telephone must be learnt so as to be effective in communication while operating this hoisting machine.

One must be aware of personal protective equipment to use when operating a crane. Since it lifts loads for above 5 feet, it requires head protection. An approved harness and lanyard must be worn or any fall arresting appliance should be worn as per the safety standards.

Before every shift starts, the hoisting machine operator must go through a visual test and any defect has to be immediately reported to the supervisor. One has to check the hoisting limits on the drum, if less than 3 wraps then this must be reported for further action. In case of a power failure one must put all controllers in the off position.

Before leaving a crane unattended, any attached load must be landed. The controller has to be in the off position before leaving. Ensure all controllers are in off state before switching off the main switch at any time.

Only respond to signals from the controlling employee. The only time to respond to other employees is when they give the emergency stop signal which may save a life. Overhead Crane Operator Certification also looks at the operator's ability to perform regular checks on the hoisting machine and report faults or suspicions on a regular basis. For the long life of this hoisting machine and safety of personnel, a crane should undergo preventive maintenance.




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